Vol. 10, No. 4, pp. 476-497 (2014)
NUMERICAL ANALYSIS OF FATIGUE BEHAVIOR OF WELDED CFCHS T-JOINTS
Min Gu1, Le-Wei Tong2,*, Xiao-Ling Zhao3 and Yun-Feng Zhang4
1,2State key laboratory for Disaster Reduction in Civil Engineering, Tongji University
and College of Civil Engineering, Tongji University, Shanghai 200092, China
3Department of Civil Engineering, Monash University, Clayton, VIC 3800, Australia
4Department of Civil & Environmental Engineering, University of Maryland,
College Park, MD 20742, USA and Guang-Hua Education Foundation Scholar, College of Civil Engineering,Tongji University, Shanghai 200092, China
*(Corresponding author: E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it. )
Received: 21 February 2014; Revised: 29 April 2014; Accepted: 2 May 2014
DOI:10.18057/IJASC.2014.10.4.7
View Article | Export Citation: Plain Text | RIS | Endnote |
ABSTRACT
Fatigue life assessment of welded joints made of circular hollo w sections (CHS) with concrete filled (CF) chord member subject to vehicle load is vital in designing of CFCHS arch truss bridge. A key issue in fatigue life assessment of such joints is how to accurately estimate the stress intensity factor. This paper describes a methodology for calculating the stress intensity factor of the hot spot region in the welded CFCHS T-joints based on a finite element analysis which considers weld modeling, crack modeling and nonlinear interface element between steel and concrete. A procedure for fatigue life estimation of welded CFCHS T-joints is also established. Discussions are made on the effect of the initial crack size and concrete strength on fatigue life and hot spot stresses. The majority of crack propagation life is found to be associated with the shallow crack stage. The proposed method gives reasonable estimation of fatigue life of welded CFCHS T-joints.
KEYWORDS
Concrete-filled circular hollow section, Welded joints, Fatigue life prediction, Fracture mechanics, Finite element analysis
REFERENCES
[1] Wardenier, J., Packer, J.A., Zhao, X.L. and van der Vegte, G.J., “Hollow Sections in Structural Applications”, Delft Bouwen met Staal, 2010, pp.145-150.
[2] Zhao, X.L., Han, L.H. and Lu, H., “Concrete Filled Tubular Members and Connections”, London: Taylor & Francis, 2010, pp.110-150.
[3] Zhao, X.L., Herion, S., Packer, J.A., Puthli, R.S., Sedlacek, G., Wardenier, J., Weynand, K., van Wingerde, A.M. and Yeomans, N.F., “Design Guide for Circular and Rectangular Hollow Section Welded Joints under Fatigue Loading”, CIDECT, TUV-Verlag, 2001, pp. 25-32.
[4] Lee, C., Chiew, S., Lie, S. and Ji, H., “Fatigue Behaviors of Square-to Square Hollow Section T-joint with Corner Crack. II: Numerical Modeling”, Engineering Fracture Mechanics, 2007, Vol. 74, No. 5, pp. 721-738.
[5] Lee, C.K., Chiew, S.P., and Lie, S.T. et al, “Experimental Study on Stress Concentration Factors for Partially Overlapped Circular Hollow Section K-joints”, Advanced Steel Construction, 2009, Vol. 5, No. 4, pp. 481-499.
[6] van Wingerde, A.M., Packer, J.A. and Wardenier, J., “IIW Fatigue Rules for Tubular Joints”, IIW International Conference on Performance on Dynamically Loaded Welded Structures, San Francisco, USA, 1997, pp. 98-107.
[7] Tong, L. and X. L. Zhao, et al. “Fatigue Behavior of Welded Thin-walled T-joints between Circular and Square Hollow Sections.” International Journal of Steel Structures, 2006, Vol. 6, No. 1, pp. 37-44.
[8] Udomworarat, P., Miki, C., Ichikawa, A., Sasaki, E., Sakamoto, T., Mitsuki, K. and Hasaka, T., “Fatigue and Ultimate Strengths of Concrete Filled Tubular K-joints on Truss Girder”, Journal of Structural Engineering, 2000, Vol. 46A, pp. 1627-1635.
[9] Tong, L.W., Sun, C.Q., Chen, Y.Y., Zhao, X.L., Shen, B. and Liu, C.B., “Experimental Comparison in Hot Spot Stress between CFCHS and CHS K-joints with Gap”, Proceedings of 12th International Symposium on Tubular Structures, Shanghai, China, 2008, pp. 389-395.
[10] Mashiri, F.R. and Zhao, X.L., “Square Hollow Section T-joints with Concrete-filled Chords subjected to in-plane Fatigue Loading in the Brace”, Thin-Walled Structures, 2010, Vol.48, No. 2, pp. 150-158.
[11] Zhao, X.L. and Tong, L.W., “New Development in Steel Tubular Joints”, Advances in Structural Engineering, 2011, Vol. 14, No. 4, pp. 699-715.
[12] Wang, K., Tong, L.W., Zhu, J., Shi, W.Z., Mashiri, F.R. and Zhao, X.L., “Fatigue Behaviour of Welded T-joints between CHS Brace and CFCHS Chord under Axial Loading in the Brace”, Journal of Bridge Engineering, 2013, Vol. 18, No. 2, pp. 142-152.
[13] Hobbacher, A., “Stress Intensity Factors of Welded Joints”, Engineering Fracture Mechanics, 1993, Vol. 46, No. 2, pp. 173-182.
[14] Bowness, D. and Lee, M.M.K., “The Development of an Accurate Model for the Fatigue Assessment of Doubly Curved Cracks in Tubular Joints”, International Journal of Fracture, 1995, Vol. 73, No. 2, pp. 129-147.
[15] American Welding Society (AWS), “Structure Welding Code-steel, 17th Ed.”, Miami, 2000, pp. 10-16.
[16] Health and Safety Executive (HSE), “Background to New Fatigue Guidance for Steel Joints and Connections in Offshore Structures”, O/S Technical Report OTH 92 390, 1999, pp. 105-110.
[17] ANSYS, Release 14.0, Help System, “Coupled Field Analysis Guide”, ANSYS, Inc., 2011.
[18] Barsoum, R.S., “Triangular Quarter-point Elements as Elastic and Perfectly-plastic Crack Tip Elements”, Int. J. Num. Meth. Eng., 1977, Vol. 11, No. 1, pp. 85-98.
[19] Chiew, S.P., Lie, S.T., Lee, C.K., and Huang, Z.W., “Stress Intensity Factors for a Surface Crack in a Tubular T-joint”, International Journal of Pressure Vessels and Piping, 2001, Vol. 78, No. 10, pp. 677-685.
[20] Bowness, D., Lee, M.M.K., “A Finite Element Study of Stress Fields and Stress Intensity Factors in Tubular Joints”, Journal of Strain Analysis, 1995, Vol. 30, No. 2, pp. 135-142.
[21] Newman, J.C. and Raju, I.S., “An Empirical Stress Intensity Factor Equation for the Surface Crack”, Engineering Fracture Mechanics, 1981, Vol. 15, No. 1-2, pp. 185-192.
[22] British Standards Institution BS7910, “Guide on Methods for Assessing the Acceptability of Flaws in Metallic Structures”, London, UK, 2005, pp.168-185.
[23] Paris, P.C., Edorgan, F., “Critical Analysis of Crack Propagation Laws”, ASME Journal of Basic Engineering, 1963, Vol. 85, No. 4, pp. 528-534.
[24] British Standards Institution PD6493, “Guidance on Methods for Assessing the Acceptability of Flaws in Fusion Welded Structures”, London, UK, 1991, pp. 35-45.
[25] Schumacher, A. and Nussbaumer, A., “Experimental Study on the Fatigue Behavior of Welded Tubular K-joints for Bridges”, Engineering Structures, 2006, Vol. 28, pp. 745-755.
[26] Borges, L. and Nussbaumer, A., “Advanced Numerical Modeling of Fatigue Size Effects in Welded CHS K-joints”, Proceedings of 12th International Symposium on Tubular Structures, China, 2008, pp. 135-144.
[27] Nussbaumer, A. and Haldimann-Sturm, S.C., “Fatigue of Bridge Joints using Welded Tubes or Cast Steel Node Solutions”, Proceedings of the 11th International Symposium on Tubular Structures, London, 2006, pp. 61-68.