Vol. 20, No. 1, pp. 53-59 (2024)
STUDY ON FLEXURAL CAPACITY OF PROFILED STEEL
SHEET - POLYURETHANE SANDWICH SLABS
Wen-Tao Qiao 1, 2, *, Zhi-Yuan Huang 1, Teng Wang 3, Kai-Li Cui 1 and Li-Jun Meng 1
1 School of Civil Engineering, Shijiazhuang Tiedao University, Shijiazhuang, China
2 Key Laboratory of Roads and Railway Engineering Safety Control (Shijiazhuang Tiedao University), Ministry of Education, Shijiazhuang, China
3 State-owned Enterprise Comprehensive Service Center of Ningjin County Finance Bureau, Xingtai, China
*(Corresponding author: E-mail:This email address is being protected from spambots. You need JavaScript enabled to view it.)
Received: 18 May 2023; Revised: 11 October 2023; Accepted: 18 November 2023
DOI:10.18057/IJASC.2024.20.1.6
![]() |
Export Citation: Plain Text | RIS | Endnote |
ABSTRACT
Widely employed in enveloped structures, the metal-faced sandwich panel boasts thermal insulation, noise abatement, lightweight, and remarkable assembly efficiency. In this paper, a new type of profiled steel sheet and polyurethane sandwich slab (PSSPSS) was proposed. Through static load tests and numerical simulations, the flexural properties of the PSSPSS were studied, and the influence of individual geometric parameters on the flexural capacity of the structure was evaluated. The results of this analysis led to the derivation of the calculation formulas for the deflection and flexural bearing capacity of the PSSPSS. These results demonstrate that the bearing capacity and failure mode of the structure, as determined by test and simulation, are in perfect agreement. The sandwich slab’s failure is mainly demonstrated by an overabundance of deflection, with the peak being 1/42 of the span, and the channel steel at the middle span being distorted and snapped. The slab deflection calculation formula’s results, when compared to the test results, demonstrate a mere 2.1% error, thus confirming its accuracy. The slab thickness, profiled steel sheet thickness, polyurethane foam density, and slab span all contribute to higher bearing capacity and improved stiffness in the structure, yet the effect of the slab span is more evident. The slab span, however, has a more profound effect on stiffness. The flexural bearing capacity formula’s applicability is indicated by the maximum error being within 10%, as demonstrated by the comparison of the formula’s results with the FEA results for the sandwich slab with varying parameters.
KEYWORDS
Sandwich slab, Channel steel, Profiled steel sheet, Polyurethane foam, Flexural capacity
REFERENCES
[1] Lawson RM, Ogden RG, et al. Application of modular construction in high-rise buildings [J]. 2012, 18(2): 148-54.
[2] Faidzi MK, Abdullah S, Abdullah M F, et al. Review of current trends for the metal-based sandwich panel: Failure mechanisms and their contribution factors [J]. Engineering Failure Analysis, 2021, 123: 105302.
[3] Noor AK, Burton WS, Bert CW. Computational models for sandwich panels and shells[J]. Appl Mech Rev, 49(3), 1996.
[4] Mugahed Amran YH, Raizal SM. Rashid and Farzad Hejazi. Response of precast foamed concrete sandwich panels to flexural loading[J]. Journal of Building Engineering 2016, 7: 143–158.
[5] Mugahed Amran YH, Abang Ali AA, Rashid R SM, et al. Structural behavior of axially loaded precast foamed concrete sandwich panels [J]. Construction and Building Materials, 2016, 107: 307-20.
[6] Choe J, Huang Q, Yang J, et al. An efficient approach to investigate the post-buckling behaviors of sandwich structures [J]. Composite Structures, 2018, 201: 377-88.
[7] Huang Q, Choe J, Yang J, et al. An efficient approach for post-buckling analysis of sandwich structures with elastic-plastic material behavior [J]. 2019, 142: 20-35.
[8] Huang Q, Choe J, Yang J, et al. The effects of kinematics on post-buckling analysis of sandwich structures [J]. 2019, 143: 106204.
[9] Aktham Alchaar and Farid Abed. Finite element analysis of a thin-shell concrete sandwich panel under eccentric loading[J]. Journal of Building Engineering 2020.
[10] Hartsock JA. Design of Foam-Filled Structures[D]. Technomic, Stamford, Connection, 1969.
[11] Hartsock JA, Chong KP. Analysis of sandwich panels with formed faces, Proc[J]. ASCE. J. Strcuc. Div., 102(ST4), 1976.
[12] Chong KP, Wang KA, Griffith GR. Analysis of continuous sandwich panels in building systems[J]. Building and Environment, 1979, 14(2): 125-130.
[13] Allen HG. Sandwich panels with thick or flexurally stiff faces, Sheet Steel in Building, Proc[J]. Mtg Iron and Steel Institute, RIBA, March 1972.
[14] Allen HG. Sandwich construction[D]. University of Southampton, Department of Civil Engineering, Report CE/1/72, January 1972.
[15] K.M.A. Sohel and J.Y. Richard Liew. Steel-concrete-steel sandwich slabs with lightweight core - Static performance[J]. Engineering Structures 2011; 33: 981–992.
[16] K.M.A. Sohel and J.Y. Richard Liew. Behavior of steel-concrete-steel sandwich slabs subject to impact load[J]. Journal of Constructional Steel Research 2014; 100: 163–175.
[17] Davies JM. Sandwich panels[J]. Thin-walled structures, 1993, 16(1-4): 179-198.
[18] Davies JM. Design Criteria for Structural Sandwich Panels[J]. The Structural Engineer,1987.65A(12): 435~441.
[19] Davies JM. Lightweight Sandwich Construction[J]. CIB Working Commission PP.195~215.82~140.
[20] Chong KP and Hartsoek JA. Structural analysis and design of sandwich panels with cold-formed steel facing[J]. J Thin-Walled Struct 1993; 16: 79–96.
[21] Russo A and Zuccarello B. Experimental and numerical evaluation of the mechanical behavior of GFRP sandwich panels[J]. Compos Struct 2007; 81: 575–586.
[22] Ramtekka GS, Desai YM and Shah AH. Application of a three-dimensional mixed finite element model to the flexure of sandwich plate[J]. Comput Struct 2003; 81: 2183–2196.
[23] Ramtekkar G, Desai Y, et al. Mixed finite-element model for thick composite laminated plates [J]. 2002, 9(2): 133-56.
[24] Kachalla Mohammeda, Izian Abd Karima, and Rasheed Abed Hammood. Composite slab strength determination approach through reliability analysis[J]. Journal of Building Engineering 2017; 9: 1–9.
[25] Mohammed K, Karim IA, Aziz F. Composite Slab Numerical Strength Test Method Under Partial Connection Approach; proceedings of the GCEC 2017: Proceedings of the 1st Global Civil Engineering Conference 1, F, 2019 [C]. Springer.
[26] Davies JM and Hakmi MR. Postbuckling behavior of foam-filled thin-walled steel beams[J]. J Construct Steel Res 1991; 20: 75–83.
[27] Davies JM. Axially loaded sandwich panels[J]. J Struct Eng 1987; 113: 2212–2230.
[28] Mousa MA and Uddin N. Global buckling of composite structural insulated wall panels[J]. Mater Des 2011; 32: 766–772.
[29] Mousa MA and Uddin N. Structural behavior and modeling of full-scale composite structural insulated wall panels[J]. Eng Struct 2012; 41: 320–334.
[30] GB/T 228.1-2010. Metallic materials - Tensile testing - Part 1:Method of test at room temperature[S]. Beijing: China Standards Press, 2010.
[31] GB/T 21558-2008. Rigid polyurethane cellular plastics are used in the thermal insulation of buildings [S]. Beijing: China Standards Press, 2008.
[32] GB/T 8813-2020. Rigid cellular plastics - Determination of compression properties[S]. Beijing: China Standards Press, 2020.
[33] Xiaoxiong Cha. insulation panels for building - metal face and non-metal face[M]. Beijing: Science Press, 2011.
[34] GB/T 23932-2009. Double skin metal faced insulating panels for building[S]. Beijing: China Standards Press, 2009.